Ideal Lift Gas Spring
Gas Springs Lift Function :
The Gas Spring is a Hydro - Pneumatic Adjusting Element with Pressure Tube, Piston Rod and End Fittings. It Contains High Pressurized Nitrogen.
As Compared to Conventional Coil Springs, Gas Spring has an Extremely Flat, Nearly Linear Characteristic Curve which Facilitates Uniform Comfortable Adjustment or Pivoting Movement. Also, it has Another Advantage Over Mechanical Springs is Damping. When Gas Spring is Installed Piston Rod Facing Downwards, During Extension it First Travels through Gas Portion and then through the Oil Portion. The Oil Dampens the Movement and Speed Reduces Considerably.
The High Pressure Nitrogen Acts with Equal Pressure on Surfaces having Different Cross - Sectional Area of Piston. This Produces a Force in Extension Direction. The Force Depends Upon the Charging Pressure.
Gas Spring For Murphy Bed
Gas Spring For Double Stroke Bed
Gas Spring For Rear Hatch Lift
Gas Spring For Cabinet
Gas Spring For Table/Desk
Gas Spring For Tool Box
Gas Spring For Automobile Bonnet
Gas Spring For Wave / Coverwave Soldering Machines
Gas Springs For Hardware Fittings
Gas Springs For Control Panels
Gas Spring For Bed Fitting
Gas Spring for Truck Tool Box
Gas Spring For Vacumm Packing Machines
Gas Spring For Wall Mounted Beds
Gas Spring For Textile Spares
| APPLICATION IN VARIOUS SEGMENT | |
| Segments | Application |
| Automobile | Rear Hatch (Dickey), Bonnet |
| Furniture | Overhead lofts, Cabinets, Beds, Ventilators |
| Auto Bus Body Building | Luggage Compartment, Engine Flap, Roof top Ventilators, Spl. Mobile Van |
| Textile Machines | Opening Machine Doors |
| Generator Canopies | Canopy flap opening |
| Control Panels | Doors of various control panel |
| Machine Tool Covers | Doors of oil filtration units, EDM wire cut machine flap, Blood analyser, Flaps of various machines |
| Hospital Furniture | Various beds, Opration tables, Bed side trolley, Lamps |
| Garbage Chutes & systems | Garbage chutes & Garbage handling collection of garbage from multi story building. |
| Counter balancer | Various equipments like tapping machine arms, ENT Microscope, Overhead hospital lamps, CNC machine arms. |
| Dairy Equipments | Flaps of Milk Chilling Plants |
| Metro rail Application | Control Panels |
| Construction Equipments | Lifting Doors of enclosed cabinets |
| Material handling Equipments | For Standing platform, For Handle. |
| Export | North America,Southeast Asia,Mid East,Eastern Asia etc. |
| CAPACITY CHART | |||||||
| Model | EXT Length (mm) | Stroke (mm) | Force (N) (F1) | Standard Strokes | |||
| Min. | Max. | Min. | Max. | Min. | Max. | ||
| 615 | 86 | 360 | 25 | 140 | 50 | 300 | 60, 94, 140 |
| 818 | 91 | 725 | 25 | 300 | 50 | 500 | 60, 94, 140 |
| 1021 | 141 | 800 | 25 | 350 | 100 | 800 | 100, 150, 277 |
| 1028 | 210 | 820 | 25 | 350 | 100 | 800 | 100, 150, 200 |
| 1428 | 210 | 820 | 50 | 350 | 200 | 1750 | 100, 250, 300 |
Lockable gas springs have the mechanism that enables the piston rod to be locked at any position in its stroke. This mechanism is triggered by a plunger that is linked with the rod. When this plunger is pressed the rod becomes free to operate as compression gas springs. When plunger is released at any point in the stroke, the rod is locked in that position.
The Internal Design of the lockable gas springs consist of components such as piston rod, piston valve, cylinders, guides, seals etc. Inside Pressure is generated by gas(nitrogen) and oil inside the cylinder. These Gas Springs are applicable for Lockable Gas Springs, Gas Spring For Hospital Beds, Hospital Furniture, Dentist Chairs, Operation Tables, Labour Tables, Emergency Casualty Trolleys, Passenger Seats, Wheel Chairs.
Lockable Gas Spring For Hospital Beds
Lockable Gas Springs For Hospital Examination Couch Back Rest
Gas Springs For Hospital Furniture Overbed Tables
Lockable Gas Springs For Hospital Emergency Recovery Trolley
Lockable Gas Spring For Dentist Chairs
Lockable Gas Spring For Operation Tables
Lockable Gas Spring For Labour Tables
Lockable Gas Spring For Hospital Furniture Labour Tables
Lockable Gas Spring For Emergency Casualty Trolleys
Lockable Gas Spring For Passenger Seats
Lockable Gas Spring For Wheel Chairs
| APPLICATION IN VARIOUS SEGMENT | |
| Segments | Application |
| Automobile | Rear Hatch (Dickey), Bonnet |
| Furniture | Overhead lofts, Cabinets, beds, Ventilators |
| Auto Bus Body Building | Luggage Compartment, Engine Flap, Roof top Ventilators, Spl. Mobile Van |
| Textile Machines | Opening Machine Doors |
| Generator Canopies | Canopy flap opening |
| Control Panels | Doors of various control panel |
| Machine Tool Covers | Doors of oil filtration units, EDM wire cut machine flap, Blood analyser, Flaps of various machines |
| Hospital Furniture | Various beds, Opration tables, Bed side trolley, Lamps |
| Garbage Chutes & systems | Garbage chutes & Garbage handling collection of garbage from multi story building. |
| Counter balancer | Various equipments like tapping machine arms, ENT Microscope, Overhead hospital lamps, CNC machine arms. |
| Dairy Equipments | Flaps of Milk Chilling Plants |
| Metro rail Application | Control Panels |
| Construction Equipments | Lifting Doors of enclosed cabinets |
| Material handling Equipments | For Standing platform, For Handle. |
| Export | North America,Southeast Asia,Mid East,Eastern Asia etc. |
| CAPACITY CHART | ||||||||
| Model | EXT Length (mm) | Stroke (mm) | Force (N) (F1) | Standard Strokes | ||||
| Min. | Max. | Min. | Max. | Min. | Max. | |||
| 1028 | 177 | 650 | 25 | 250 | 200 | 850 | 45, 60, 120 | |
IDEAL Oil dampers
♦Oil dampers consist oil for damping in both directions which controls the speed and ensure smooth operations
♦Oil dampers are widely used in are Solar tracking system, applications that need to move slowly in a certain direction.
♦Oil dampers can be used for collision prevention and speed control.
The Gas Spring is a Hydro - pneumatic adjusting element with pressure tube,piston rod & end fittings, which acts as a counter balancer. it contains high pressurized nitorgen. The gas spring function is
1.To ensure open position of a Flap/ Dickey
2. Ease of human efforts to open a flap / dickey Gas Spring torque is more than the dickey
torque
IDEAL Gas Struts / Gas Springs Lift Advantages
As Compared to Coil Springs, Gas Spring has an Extremely Flat, Nearly Linear characteristic Curve, which Facilitates Uniform Comfortable Adjustment or Pivoting Movement.
Also, its Another Advantage Over Mechanical Spring, is Damping. When Gas Spring is installed Piston Rod Facing Downwards, During Extension it first Travels Through Gas Portion and then through Oi Portion. The oil Dampens the Movement and Reduces the Sped Considerably. However, the Extension Speed and Damping Characteristics Can be Adjusted as Per Applications Requirement.
Application : The Gas Spring has Wide Application Range, it Varies From Automobile to Machine Tools, Household Furniture, Over Head Filing Cabinet and Kitchen Cabinets. Also it Can be desiqned as Per Specific Requirements.
Other Advantages and Benefits Are:
√Automatic and Damped, Force Supported Opening
√Secure Holding in Place
√Compact Design
√Easy to Mount
√Maintenance Free
√Modern Technology
√Fatigue Free
√Single Person Can Lift Heavy Doors Easily.
1.Application
In their technical design, gas springs must be customized for special applications – on the basis of specifications and drawings. Match your application and requirements with us. Our consultants will be glad to help you.
2.Mounting Instructions & Orientation
If possible, install gas springs so that the piston rod points down in the inactive state – unless they were designed for non-orientation specific installation. This will ensure optimum lubrication of the guide and sealing system at all times.
√Mount the gas spring with piston rod facing downwards for better damping.
√Tight all mounting nuts / screws properly.
√Allow free movement in hole, in case of clevis (Eyelet Type) end connection.
√Prevent side loads on gas springs this can cause bending of piston rod or early wear.
√The tube must be protected from dents, & should not be deformed. As such damage could destroy the sealing systems.
√If gas springs are fitted in applications where failure means risk of health or life, we recommend using additional locking mechanisms.This is customer responsibility.
√Unless specifically designed for tension loads, gas spring must not be loaded with traction forces.
√Do not extend or retract gas springs beyond their design specifications.
√Ideal expect end users to test gas springs, because it is not possible to simulate or anticipate the complete range of situations where our products may be used.
√High accelerations or velocities during extension or compression must not overload unit.
√To prevent damage to the gas spring and to maximize its life span, please allow 10% margin to the standard stroke to reduce shock that is caused by the compression of gas. The margin can prevent damage on the gas spring when the piston rod √touches the bottom surface and shortening a lifespan due to the impact by maximum gas pressure
√Do the fitment of gas spring preferably from skilled mechanic.
√Operating temp. Range : (-20° C to + 80° C)
√Gas Springs are maintenance free. Do not grease or oil the gas spring.
√Piston rod must not be painted & should be protected against scratches, dirt & dent. As such damage could destroy the sealing systems
√Gas Springs are not to be fitted in any application other than specified
√Unless specifically designed for tension loads, gas spring must not be loaded with traction forces
1. Wear safety Glasses and Apron
2. Make a drill as shown Figure
A)Non- Lockable
B)Lockable Gas Spring
3. Make sure that rod moves In and Out freely
